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UTV's Off Road ( RZR, YXZ, Mini Buggy, Carts,etc.) => UTV Controls and Electrical => Topic started by: Carlriddle on April 06, 2016, 10:52:24 AM

Title: Jamar brakes rebuild
Post by: Carlriddle on April 06, 2016, 10:52:24 AM
So bleeding brakes and have a leak in brake m/c.  Pull apart thinking I'll need to rebuild, fluid coming out around rod into boot.  Lots of crap inside, get all cleaned.  The seals look brand new, so go to reassemble. 

I'm looking for instructions, drawing of it.  No luck.  Have one piece I'm not sure how its flipped inside.  Rebuild kits have no real instructions or on Jamars site that I can find.  May have to pull clutch one and pay more attention to fig this out.  Hoping email to Jamar can prove useful.
Title: Re: Jamar brakes rebuild
Post by: fabr on April 06, 2016, 11:55:57 AM
Pics of parts?
Title: Re: Jamar brakes rebuild
Post by: fabr on April 06, 2016, 11:58:22 AM
 :wwp:
Title: Re: Jamar brakes rebuild
Post by: Carlriddle on April 06, 2016, 12:04:10 PM
this is it.
Theres another 1/4" think alum washer piece thats beveled on one side not in this pic.
Title: Re: Jamar brakes rebuild
Post by: fabr on April 06, 2016, 12:06:45 PM
Which piece are you confused about?
Title: Re: Jamar brakes rebuild
Post by: fabr on April 06, 2016, 12:10:26 PM
The flat back of the cup goes against the alum piston. The alum puck on end of spring goes in the cup..is that what you needed.
Title: Re: Jamar brakes rebuild
Post by: Carlriddle on April 06, 2016, 12:15:18 PM
Alum washer pice not in pic.  believe it goes op end of spring.  And the flat white plastic washer. 
Title: Re: Jamar brakes rebuild
Post by: fabr on April 06, 2016, 12:20:03 PM
I believe you are correct on that. Don't  quote me on it tho!
Title: Re: Jamar brakes rebuild
Post by: dsrace on April 07, 2016, 08:04:06 PM
figure it out?
Title: Re: Jamar brakes rebuild
Post by: Carlriddle on April 08, 2016, 05:31:02 AM
Not really.  Customer service never got back yet, so I'm gonna carefully pull clutch m/c and use as a guild.  It prob needs cleaning too.
Title: Re: Jamar brakes rebuild
Post by: Carlriddle on April 12, 2016, 05:33:43 AM
Clutch side internals are diff, but close enough to figure it out.  cleaned both reassembled and brakes still leakin.  Even thou seals are soft and flexiable, and bore is as smooth as glass.  Rebuild kit on way.
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