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I used something called al-clad. Alum ea side with a plastic core. Sign companies use it. Can come pre colored too. Seemed quiter than solid alum, bent well, but no welding.
How was it to cut that stuff and what did you use?? Thought about trying it on another project.
I attempted the dirt track plastic from speedway. Its not good for multi angle sides, and not good for wide spans... You need to screw, rivet, or whatever you use every 2inches or so to avoid warping. (which happened minutes after getting into the sunlight)....thats just my experience with it.