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UTV's Off Road ( RZR, YXZ, Mini Buggy, Carts,etc.) => UTV Motor and Drivetrain => Topic started by: Carlriddle on June 29, 2012, 06:08:47 AM

Title: Looking for sprocket
Post by: Carlriddle on June 29, 2012, 06:08:47 AM
I'm haveing a real time sourceing a smaller front sprocket for the zx12.  Seems Kawa used a 12T output shaft on the zx9, some zx10, z12, zx14 but nothing avail smaller than 15t sprocket.    Really dont want to go larger in rear, looking for a 13 front.  Anyone with any sources to try.  Being shot down by the reg spots for custom sprocket.
Title: Re: Looking for sprocket
Post by: hermie on June 29, 2012, 09:17:32 AM
Call sprocket specialists
Title: Re: Looking for sprocket
Post by: Yummi on June 29, 2012, 09:28:41 AM
Call Dieter, he has the hook up.  Well, if he has time.

http://www.youtube.com/watch?v=QHZR9SA5pOg (http://www.youtube.com/watch?v=QHZR9SA5pOg)
Title: Re: Looking for sprocket
Post by: Carlriddle on June 29, 2012, 02:41:42 PM
 LMAO LMAO LMAO LMAO I had a flash back. 

No on Sprocket Specialist
No on Sidewinder
No on crossing it over to another bike with a different offset sprocket(did find 14T)

Best option so far, cut out center spine, press into tooth size I want have welded.  Or go bigger on rear sprocket.

Got a drag rack mfg looking and a true sprocket mfg checking too.....
Title: Re: Looking for sprocket
Post by: thedoctor on June 29, 2012, 02:45:04 PM
Check JT sprocket site. Did a quick check, found CBR600 has Z12 spline but, 28.7 od instead of 28.  Tim
Title: Re: Looking for sprocket
Post by: Carlriddle on June 29, 2012, 02:56:49 PM
What yr.  Thats the size.  need 28.7
Title: Re: Looking for sprocket
Post by: thedoctor on June 29, 2012, 03:06:34 PM
I was mistaken, it is 28 od ,also 14 is as low as they go. It was 87 to 98 cbr600. Their site has specs on spline size, so you may find one yet. Tim  sorry Carl :'(
Title: Re: Looking for sprocket
Post by: Carlriddle on June 29, 2012, 04:10:37 PM
That is a great site, I've looked at every sprocket there over last couple days.   drowning  Hoping a couple of the leads can come thru, else I'll probably have to swap rear sprockets.
Title: Re: Looking for sprocket
Post by: Voodoochikin04 on June 29, 2012, 04:30:41 PM
im assuming youve checked other models of kawasaki for the smaller sprocket?  or older models?  i found on my 2003gsxr that it used the same spline and sprockets were interchangable with 1990's suzuki katanas...    good luck.
Title: Re: Looking for sprocket
Post by: Carlriddle on June 29, 2012, 05:32:52 PM
looks like half of all bikes ever made used the 13 spline shaft.  the 12 spline was only on mabye 6 models over the last 20 yrs.  tough to cross
Title: Re: Looking for sprocket
Post by: Carlriddle on July 07, 2012, 04:06:59 AM
Local machine shop cut the splined area out of an old zx12 that came with motor and bored a hole into another 12T sprocket  to fit.  Nice V for a weld.  Now my question, Should I try to re-heat treat the sprocket? 
Title: Re: Looking for sprocket
Post by: fabr on July 07, 2012, 06:48:18 AM
Yes ,but before you can HT  you must know what the material is . No way around that.
Title: Re: Looking for sprocket
Post by: Carlriddle on July 07, 2012, 11:58:48 AM
4130 chromoly.  standard sprocket stuff.  Just wonder if the surface hardness would be lessened from the weld?  Not worried about weld, just wear on teelth and spline. 
Title: Re: Looking for sprocket
Post by: fastcorvairs on July 07, 2012, 02:11:25 PM
4130 chromoly.  standard sprocket stuff.  Just wonder if the surface hardness would be lessened from the weld?  Not worried about weld, just wear on teelth and spline.

don't know Carl but I think I would try to stay with something that would be off the self or carry and extra or two with me.  Don't want to come all the way to LS and break one and not have a replacement.  worse let all the way to St Anthony.
Title: Re: Looking for sprocket
Post by: fabr on July 07, 2012, 03:24:51 PM
4130 chromoly.  standard sprocket stuff.  Just wonder if the surface hardness would be lessened from the weld?  Not worried about weld, just wear on teelth and spline.
You can/need to have it heat treated  after welding then. Find a HT shop in your area.
Title: Re: Looking for sprocket
Post by: Carlriddle on July 08, 2012, 06:20:24 AM
Fter a little more diggin, one is hardened to B90, other to C45?  Found a chart that sorta compares the diff process.  Hum more reading. 

Great news, saw yest on tv that everything on the internet is true since they cant lie.  And you know its true if you see it on tv.  LMAO LMAO LMAO LMAO LMAO
Title: Re: Looking for sprocket
Post by: dsrace on July 08, 2012, 08:25:38 AM
i must be missing something here cause if the zx9r is the same then when I used an '01 zx9r i purchased a 13t counter shaft sprocket from sprocket specialists for it.  is the '01 different?
Title: Re: Looking for sprocket
Post by: fabr on July 08, 2012, 09:56:42 AM
The rockwell scales can be cross referenced. Just take your modded sprocket to a local HT guy,tell him what the steel is and you want it HT to R45. Done.
Title: Re: Looking for sprocket
Post by: Carlriddle on July 08, 2012, 12:58:52 PM
i must be missing something here cause if the zx9r is the same then when I used an '01 zx9r i purchased a 13t counter shaft sprocket from sprocket specialists for it.  is the '01 different?

Early zx9's had 12 spline shaft.  zx10's didn't, that I've found.  older z1000, z1100 used the 12 spline but in a 630 size.  Can get ofset one to fit those in a 14T 530 size. 

If this one works out I'll have some made with the spacer and gear for the elec reverse unit I've been spying. 
Title: Re: Looking for sprocket
Post by: dsrace on July 08, 2012, 07:54:26 PM
I know on the '01 xz9r and the '05 zx10r I bought 13 tooth countershaft sprockets from sproket specialists for 530 chain. been a few years ago actually back in '07 on the zx10r.
Title: Re: Looking for sprocket
Post by: sosasser on September 06, 2012, 11:00:03 AM
Hey I'm new here, but I have gone through the same sprocket issues as you. I have 2 things of advice for you.
1. since the sprocket is chromoly, I wouldn't even bother with trying to heat treat it. If you keep on top of your chain from time to time your front sprocket will last a long time.
2. Sprocket specialist has been very good to me. There is a lady named Deedee that is really good at cross referencing sprockets from different bikes. If she can't find a sprocket for you, you can send them your sprocket and they will match it up with sprockets that they have, AND keep a record for you on future orders. Jtsprockets.com is also a good place to do research.
Title: Re: Looking for sprocket
Post by: fabr on September 06, 2012, 01:06:43 PM
True 4130 will not thru harden. It CAN be case hardened though resulting in a tough core with good surface hardness.
Title: Re: Looking for sprocket
Post by: Carlriddle on September 06, 2012, 01:55:58 PM
If Deedee is the one who answers the phone, while nice, she was no help all 3 times I called.  Kept hopeing for another cust service rep.  rofl 

Talked to JT a few time too, they're not too far from me.  Lady never called me back.  I should have just showed up, but then  :police: :'( :police:

But the good news http://www.rossonracing.com/store/ has 13, 14, 15 in stock and lady said she could prob have a 12 made with next order.  They have many made same time.  No idea who/where.  $30 ea.  Having a 12t made local and will pickup a 13 from them.  I'll have $150 in the 12t from parts and machining. 
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