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Automotive Powered Off Road (AKA: Buggys, Jeeps, Trucks, Etc,Etc. ) => "AP" Member Project Logs => Topic started by: fastcorvairs on April 12, 2018, 05:25:10 PM

Title: Much needed up grades
Post by: fastcorvairs on April 12, 2018, 05:25:10 PM
So it's been a few years since I parted ways with the green Mantis and started rocking the Yellow HRT.   One full engine overhaul an and more then a couple of 2d trans builds now with the gernading of a couple of very expensive RCV's CV's and twisting and breaking two equally pricey 300M axles it is time for me to step up to the pump and do a PBS S-4 swap.   

 
(https://s31.postimg.cc/rmuiq4vmv/IMG_2840.thumb.jpg.05c294984cc615a08f09d32094c15efc.jpg) (https://postimg.cc/image/rmuiq4vmv/)

With the new 934 CV's and axles I believe I have moved the breaking link back into the somewhat fragile 2d. So here is the compareance of the 2d and the s-4 PBS. and this is just first gear. 

There is a huge difference in the two gears in these transmissions.  Andy at CBM is supplying me with the newly refurbished from Rancho PBS s-4,  I spent some time on the telly today confirming with John at Outfront and Sam at Rancho that my Subaru bellhousing that bolts my 3.o liter to my 2d will for sure bolt to the new PBS. 

 

(https://s31.postimg.cc/3x9oexmkn/4_BBE8_EDC-9624-4_F66-_B5_B0-_B03872_A01_FF2.thumb.jpeg.1f732d0c3431f2e8.jpg) (https://postimg.cc/image/3x9oexmkn/)

Check out reverse.
(https://s31.postimg.cc/3yjm8cw47/A9_C2137_E-1254-4_D63-_BA89-_D4253_D67_E0_B4.thumb.jpeg.f56f4cdc809bb02c.jpg) (https://postimg.cc/image/3yjm8cw47/)

So very shorty after I get back from LS this spring the HRT will be slice and diced to expect the new PBS and finally be gently moved back straight from the damage that it incurred last fall during the Skagway walk. It seems the landing was a bit hard on the left rear quarter of the frame. Check in from time to time here in about a month for the updates. Let the fun begin.
Title: Re: Much needed up grades
Post by: fastcorvairs on April 12, 2018, 05:45:33 PM
Pictures

(https://s31.postimg.cc/au3urklh3/IMG_2839.thumb.jpg.9ac9d77a1ebad7c8176c81403a001618.jpg) (https://postimg.cc/image/au3urklh3/)

By the way I'll have a chevy bellhousing that will fit a PBS for sale. I don't know for sure if it will fit a mindy or not.  Will have to talk to Sam at Rancho on that onel 

(https://s31.postimg.cc/gia5ij2p3/S4-_S5.gif) (https://postimg.cc/image/gia5ij2p3/)
Title: Re: Much needed up grades
Post by: fabr on April 12, 2018, 06:38:03 PM
GOOD ,ABOUT TIME!!!!!!!!   :) :)  SO far,I'm LOVING my S5 Fortin. Shifts smooth as butter. You should love the PBS equally as well. There's no way I'd EVER use an H pattern synchronized tranny no matter the brand after experiencing a sequential.
Title: Re: Much needed up grades
Post by: dsrace on April 13, 2018, 12:44:40 PM
pretty massive diff there fast! you will enjoy all that work but remember the alternative.......turn down the power???  rofl rofl
Title: Re: Much needed up grades
Post by: fastcorvairs on April 13, 2018, 05:22:06 PM
pretty massive diff there fast! you will enjoy all that work but remember the alternative.......turn down the power???  rofl rofl


NO NO NO NO NO[
move]
Title: Re: Much needed up grades
Post by: dsrace on April 14, 2018, 09:57:06 AM
 ;D LMAO LMAO ;D rofl rofl ;D
Title: Re: Much needed up grades
Post by: fabr on April 14, 2018, 11:18:11 AM
You can never go back.
Title: Re: Much needed up grades
Post by: DeepBusch69 on April 15, 2018, 12:20:13 PM
Looks like a well needed upgrade.  I would love a sequential shift.  How much larger is the tranny and how much will need to be tweaked for it to fit? 
Title: Re: Much needed up grades
Post by: fastcorvairs on April 15, 2018, 04:04:06 PM
Looks like a well needed upgrade.  I would love a sequential shift.  How much larger is the tranny and how much will need to be tweaked for it to fit?

Don't have that answer as yet.  I'll start the rework just after returning form our LS trip next week.  Transmission should be here along with the Haggart shifter.  Most likely will have to just cut the back half of the car off and start over.  I need to push everything back a couple of inches anyway to straighten the axles. Looking at installing a sway bar to.
Title: Re: Much needed up grades
Post by: dsrace on April 16, 2018, 03:42:13 PM
can only get better! or just turn the power down  rofl rofl LMAO LMAO ;) ;) rofl rofl
Title: Re: Much needed up grades
Post by: fabr on April 16, 2018, 05:19:31 PM
Ya,turn the power down. My lead sled will never keep up with you.
Title: Re: Much needed up grades
Post by: Carlriddle on April 17, 2018, 06:01:05 AM
He's a full blown boost junkie.  Moar moar moar....
Title: Re: Much needed up grades
Post by: dsrace on April 17, 2018, 08:35:57 AM
 ;) ;D rofl
Title: Re: Much needed up grades
Post by: fastcorvairs on May 03, 2018, 08:21:38 AM
OK back from playing in the little sand box and got the job started.  Pulled all the sheet metal from the car and let the games begin. 

(https://s7.postimg.cc/kyxrksu7r/DSCN7211.jpg) (https://postimg.cc/image/kyxrksu7r/)

Looking like the complete package will have to go reword about 2 inch.  This tube on both sides will have to slid to the rear. 

(https://s7.postimg.cc/h2kfoytuf/DSCN7218.jpg) (https://postimg.cc/image/h2kfoytuf/)

One of the main things to do is rewire the whole car.  It has been a night mare keeping this car running with the wires the way they have been.

(https://s7.postimg.cc/7i0t29rpj/DSCN7219.jpg) (https://postimg.cc/image/7i0t29rpj/)

(https://s7.postimg.cc/br5j4hczb/DSCN7222.jpg) (https://postimg.cc/image/br5j4hczb/)

(https://s7.postimg.cc/i4um7qpl3/DSCN7223.jpg) (https://postimg.cc/image/i4um7qpl3/)

(https://s7.postimg.cc/mqqqg6iuv/DSCN7224.jpg) (https://postimg.cc/image/mqqqg6iuv/)


FYI anything on the car that is not tied down tight will sand it's self away.  This is my air compressor that I carry just in front of the passenger seat on the floor.


(https://s7.postimg.cc/jxxivq2yf/DSCN7226.jpg) (https://postimg.cc/image/jxxivq2yf/)
Title: Re: Much needed up grades
Post by: fabr on May 03, 2018, 09:07:12 AM
Nice compressor bag! WOW! How long did that take?
Title: Re: Much needed up grades
Post by: DeepBusch69 on May 03, 2018, 09:24:03 AM
The rewire job will be a as much work as the new tranny I bet. 
Title: Re: Much needed up grades
Post by: dsrace on May 03, 2018, 09:49:46 AM
well you found your electrical gremlins!
Title: Re: Much needed up grades
Post by: fastcorvairs on May 03, 2018, 10:00:04 AM
Nice compressor bag! WOW! How long did that take?

Quite a long time.  I put the compressor bag on the car when I first got it.   Luckily I found it before it started eating the wiring from the leads.
Title: Re: Much needed up grades
Post by: big dave on May 03, 2018, 01:08:20 PM
With all this happing, don't forget your fuel pump was acting up. with all the up grades. I would space of the pump..  :m
Title: Re: Much needed up grades
Post by: dsrace on May 03, 2018, 02:18:28 PM
good reminder. mike needs to change his too. i also have to change the one on my truck and i want to add a fuel psi gauge to my truck. prob should activate the one on my rail as well.
Title: Re: Much needed up grades
Post by: fastcorvairs on May 04, 2018, 07:13:26 AM
With all this happing, don't forget your fuel pump was acting up. with all the up grades. I would space of the pump..  :m

Pump not the problem.  I found a ground to the ECU loose.   
Title: Re: Much needed up grades
Post by: fastcorvairs on May 21, 2018, 10:47:41 AM
Well I new I would have to do something to help me handle the PBS and 2D install and fab.  No telling how many times I'll have to pull this pig in and out.  So now it's done and I can start the tube cutting and bending. 
Title: Re: Much needed up grades
Post by: big dave on May 21, 2018, 12:48:01 PM
nice idea. that makes life simple. looks like your moving right along.
Title: Re: Much needed up grades
Post by: DeepBusch69 on May 21, 2018, 03:13:47 PM
yea, neat idea.  Is that a farm jack with all-thread adjustment?  I usually stack enough 2x4's and misc wood on the floor jack, to make it really un-safe. 
Title: Re: Much needed up grades
Post by: fabr on May 21, 2018, 06:49:29 PM
Anything that makes life easier is a good thing!!
Title: Re: Much needed up grades
Post by: fastcorvairs on May 21, 2018, 09:36:59 PM
yea, neat idea.  Is that a farm jack with all-thread adjustment?  I usually stack enough 2x4's and misc wood on the floor jack, to make it really un-safe.

That is the main part of a MoJack the company that builds them is here in Wichita and they sell there rejects to the Yard Store. I found this one stuck in a corner the last time I was up there.   It has a drop safety on it to. $40$ was score for me. 
Title: Re: Much needed up grades
Post by: dsrace on May 22, 2018, 10:07:16 PM
great little addition to the tool box
Title: Re: Much needed up grades
Post by: dsrace on May 25, 2018, 09:06:28 AM
so did you get that cradle rebuilt for the new trans yet? get that bellhousing machined out yet? have you got anything done yet  rofl just kidding. i'm sure your getting prepped for your  around the nation trip.
Title: Re: Much needed up grades
Post by: fastcorvairs on May 25, 2018, 11:44:53 AM
Got a couple of things worked out but not lot.  been trying to get the water shad cleaned out in back of the house shop.Got a new toy to play with. 
Title: Re: Much needed up grades
Post by: dsrace on May 25, 2018, 01:21:21 PM
bought a power shovel huh lol so going to make some jumps to test the new mods out??
Title: Re: Much needed up grades
Post by: Carlriddle on May 29, 2018, 06:10:44 AM
I bet having that power shovel is like a nail gun.  Just one fence post to dig better get the power shovel.  I havent hand driven a nail in yrs!  rofl
Title: Re: Much needed up grades
Post by: fastcorvairs on May 29, 2018, 09:15:11 AM
Already dug a big hole in the back ten Drowning used the dirt for a burm for shooting.   4: :7
Title: Re: Much needed up grades
Post by: dsrace on May 29, 2018, 09:34:52 AM
well you found a useful use for it lol
Title: Re: Much needed up grades
Post by: fastcorvairs on May 29, 2018, 09:50:20 AM
But I have been working on the buggy to :m

Got the old frame rails out and the new one's bent and tacked in. 

I bent the new lower main frame rails down and back 1.750 and that allowed me to get the new S4 about 3.5 inches lower in the frame.  I can now remove the 3.0 stops I had in the emulation shocks and the intern netted me a full droop of 28.5 degrees with the 934 CV'S. Full travel now is 22.0 inches. Going to order new emulation shocks from Mark that are valved 75/90 to keep the tail end of my car from leaving divots in the sand.   I need to get my Bypass shocks torn down and find out what they need in the way of shims to stiffen them up too.  Going to change spring in back and up the 500 LB's to 600 LBS.


Title: Re: Much needed up grades
Post by: dsrace on May 29, 2018, 10:10:08 AM
you've made good progress! how is jerry's coming along? need to get them both done before you leave on your windmill trip!
Title: Re: Much needed up grades
Post by: fastcorvairs on May 29, 2018, 10:16:03 AM
Windmill trip mite be out this year.  Got a knee giving me fits and need it looked into.  This walking with a cane sucks.
Title: Re: Much needed up grades
Post by: dsrace on May 29, 2018, 02:53:00 PM
ya know i would tend to agree with you on the cane but on the bright side its better than a walker!
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