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WOW! Did you make em out of "transparent aluminum"?
Would you guys believe that all it took was a couple of hack saw blades and file to get them doneNO!!You had to of buff to that fine shine with spit too.
Chem polished or vibratory?
Chem polished or vibratory My A&& Good old elbow grease and a 18 inch by 2 inch wide buffing wheel. Me black from head to toe when done. lots of white compond then the red rouge. Really wouldn't be good for many for they are hacked saw and filed for 1.25 tube. I have a 1.25 bar across the top of my car for just that purpose. Rest of the top cage is 1.5 .095 but I wanted to keep the hanger bar below my roof line so's not to interfer with the sheetmetal. Water jet? By the time your fixture them for the .09 raduis and drill, counter bore and tapping. You can have them machined. It would take a ton of sanding befor polish to smooth out the water jet marks. Plus you would be locked into either .5 or .65 material. The .5 being to thin for the 1/4x20 bolt and the .65 to wide for the belt loop to go over.
Those are COOL!!! but hacksaw my ass! You need to cut loose on details! I'd like a pair for myself maybe.
Those look great no matter how you did them