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UTV's Off Road ( RZR, YXZ, Mini Buggy, Carts,etc.) => UTV Motor and Drivetrain => Topic started by: sandvw on April 07, 2013, 03:56:20 PM

Title: Putting a 091 bus tranny into a bug
Post by: sandvw on April 07, 2013, 03:56:20 PM
I am putting a 091 into a bug with 3x3 arms. I bought the mount kit and shift drop for the shift tube. Does anyone have any pictures of this for me to see. I am making the front tranny mount.
What other fabbing needs to be done?
Any ideas would be great.
Thanks
DAN
Title: Re: Putting a 091 bus tranny into a bug
Post by: BDKW1 on April 07, 2013, 07:51:19 PM
Ditch the shifter drop and do a 10* mount.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 07, 2013, 09:17:06 PM
I don't have a clue but I bet bdkw is right. BTW,hello,Dan.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 08, 2013, 06:50:42 AM
Ditch the shifter drop and do a 10* mount.

What is s 10* mount drop?
DAN
Hello to Masterfab.
Title: Re: Putting a 091 bus tranny into a bug
Post by: BDKW1 on April 08, 2013, 11:12:22 PM
It is a different set of trans mounts that angles the nose down 10*. This puts your shifter back in the tunnel and gives you about 4" more ground clearance at the rear of the motor.
 
With the way that drop bracket swings, if your shifter shaft bushing has any slop in it your shift will feel like a wet noodle. The side to side movement wears out the bushings real quick too.
 
http://www.mooreparts.com/store/product/7022/10-Deg.-Bus-Trans-Mount/?gclid=CIKIydrpvLYCFQ_ZQgodwT8AvA (http://www.mooreparts.com/store/product/7022/10-Deg.-Bus-Trans-Mount/?gclid=CIKIydrpvLYCFQ_ZQgodwT8AvA)
Title: Re: Putting a 091 bus tranny into a bug
Post by: BDKW1 on April 08, 2013, 11:16:15 PM
And if you do go this route, please weld the top and bottom of the frame horns back together after you cut out the rib. The rib is welded and when it gets cut out you need to weld the top and bottom back together or bad things will happen. This should really be in the instructions.............
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 09, 2013, 06:44:44 AM
OK as I get into this more I see instructions to do this. I have made my own mount for the front that will put the shift connection back in the same hole as the bug. Some instructions that I read say I need to shorten the shift tube. Do I need to shorten or not.
A friend of mine is letting me use his garage and so I only work on this on the weekend. It sucks having all your tools and things in Yuma and not being able to work on it during the week.
Thanks for the information.
BTW I do not like bad things!!
DAN
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 09, 2013, 06:49:37 AM
OK as I get into this more I see instructions to do this. I have made my own mount for the front that will put the shift connection back in the same hole as the bug. Some instructions that I read say I need to shorten the shift tube. Do I need to shorten or not.
A friend of mine is letting me use his garage and so I only work on this on the weekend. It sucks having all your tools and things in Yuma and not being able to work on it during the week.
Thanks for the information.
BTW I do not like bad things!!
DAN
rofl rofl rofl rofl rofl
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on April 09, 2013, 08:10:37 AM
OK as I get into this more I see instructions to do this. I have made my own mount for the front that will put the shift connection back in the same hole as the bug. Some instructions that I read say I need to shorten the shift tube. Do I need to shorten or not.
A friend of mine is letting me use his garage and so I only work on this on the weekend. It sucks having all your tools and things in Yuma and not being able to work on it during the week.
Thanks for the information.
BTW I do not like bad things!!
DAN

Earth to Dan. Earth to Dan.  You ok out there? LOL.  You know the drill.  What can go wrong will. 
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 09, 2013, 09:29:49 AM
especially if all your tools are somewhere else.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 09, 2013, 10:03:01 AM
I brought along the tools I thought I would need. The welder, grinder,saw,all my metric nuts and bolts but when you did not think far enough ahead the tool you need is still in Yuma.
Title: Re: Putting a 091 bus tranny into a bug
Post by: Carlriddle on April 09, 2013, 10:21:05 AM
I brought along the tools I thought I would need. The welder, grinder,saw,all my metric nuts and bolts but when you did not think far enough ahead the tool you need is still in Yuma.

Its Murphy's fault.  If I ever find him  9: 
Title: Re: Putting a 091 bus tranny into a bug
Post by: Yummi on April 09, 2013, 11:07:46 AM
BTW I do not like bad things!!

Just a suggestion - bad things can be very very good............
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 09, 2013, 12:43:35 PM
Noo one but YOU yummi!!!!! LOL!!!!
That DAMN Murphy anyway.
Title: Re: Putting a 091 bus tranny into a bug
Post by: Carlriddle on April 09, 2013, 01:18:20 PM
That tail, hum... could be handy.  Have fewer escapes.  ;D
Title: Re: Putting a 091 bus tranny into a bug
Post by: BDKW1 on April 09, 2013, 06:34:30 PM
I don't know about the tail, My weener would look even smaller next to that thing..................
 
I need to start dating midgets.........
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 09, 2013, 07:20:27 PM
heheheheheee
Title: Re: Putting a 091 bus tranny into a bug
Post by: Carlriddle on April 10, 2013, 05:45:35 AM
 LMAO LMAO LMAO LMAO

What was this thread about?
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 10, 2013, 06:28:57 AM
It is starting to get XXX rated but I did get the information I needed and a good laugh does not hurt anyone unless you have broken ribs!!
Thanks for the help and enjoy your day.
DAN
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on April 10, 2013, 08:10:35 AM
It is starting to get XXX rated but I did get the information I needed and a good laugh does not hurt anyone unless you have broken ribs!!
Thanks for the help and enjoy your day.
DAN

Dan got broken ribs? They should be all healed up from your surgery by now.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 10, 2013, 08:19:12 AM
surgery,ribs ???
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on April 10, 2013, 09:47:24 AM
surgery,ribs ???

Think they had to crack them all open when he had his heart attack a few years back. 
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 10, 2013, 10:20:17 AM
My ribs are fine now but laughing with broken ribs is a bad thing and I mentioned I do not like bad things.
Everybody have a great day.
DAN
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on April 10, 2013, 11:07:31 AM
LOL!!!! Now,I see!
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 14, 2013, 06:34:36 AM
How do I attach a picture?
Title: Re: Putting a 091 bus tranny into a bug
Post by: Yummi on April 14, 2013, 07:06:37 AM
Reply:
"Additional Options" at lower left below text box.   Expand that out (Click "+") then "attach"
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on April 14, 2013, 03:47:05 PM
I did get the Baja on wheels today and back in the trailer. I need to modify several things yet.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 05, 2013, 05:38:17 PM
top shock mounts are in.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on May 05, 2013, 08:54:36 PM
Cool,progress always feels good.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on May 05, 2013, 09:14:49 PM
top shock mounts are in.

Dan

Is there anyway you can get a suport tube in like this.  Something to take the shock force.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 05, 2013, 09:53:58 PM
Glenn,
Yes there is room for one. You see there is one from the bottom. I did not know if I needed one on the top side too.
Title: Re: Putting a 091 bus tranny into a bug
Post by: Carlriddle on May 06, 2013, 03:44:15 AM
I'm with Fast on the tube, and try to mount opposite from shock angle would be best all thought not usually possible. Those are some serious tires.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on May 06, 2013, 05:20:32 AM
Glenn,
Yes there is room for one. You see there is one from the bottom. I did not know if I needed one on the top side too.

Your small tube is good for the the straight up force but the shock will be wanting to push back and up at the same time.  Got to remember that the shock will have leaverage on the mount.  Where the top mount bolt is compared to the center line of the mount it's self.  Tube should be a the lest 1.00 inch. Looking good Dan.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 06, 2013, 06:50:54 AM
Glenn,
When I am looking at your picture, the tubing I need to put in is on the top of the shock mount back to the roll bar?
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on May 06, 2013, 07:02:44 AM
 I think  I see what you are saying Dan but try taking a pic or 2 from different angles. I think Glenn and Carl are looking for some triangulation that looks to be missing.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 06, 2013, 09:30:14 AM
I took 3 more pictures from a different angle.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 06, 2013, 09:31:42 AM
Must be the operator. 2 more
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on May 06, 2013, 09:34:29 AM
Glenn,
When I am looking at your picture, the tubing I need to put in is on the top of the shock mount back to the roll bar?

Yes top rear from where the top shock bolt go's.  then triangulate back and up to the roll bar.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on May 06, 2013, 09:35:05 AM
different one. The operator seems to have a problem this morning.
Title: Re: Putting a 091 bus tranny into a bug
Post by: sandvw on June 09, 2013, 09:34:26 PM
Finally driving the BAJA. Need to rebuild the front end. I thought after 20 years of running the river beds and the desert before I ran the freeways I should rebuild the front end.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fabr on June 09, 2013, 09:54:53 PM
LOL! DOn't want you wandering around on the freeway now do we? Hehheheee Looks great ,Dan!
Title: Re: Putting a 091 bus tranny into a bug
Post by: Yummi on June 10, 2013, 05:05:58 AM
Looks like new shoes to boot.  Still like the throw back paint job.
Title: Re: Putting a 091 bus tranny into a bug
Post by: fastcorvairs on June 10, 2013, 06:03:19 AM
Looking good Dan.  Keep it on the road around home. 
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