Author Topic: Wiring... Headaches on the horizon!  (Read 10703 times)

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Offline Enemy

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Re: Wiring... Headaches on the horizon!
« Reply #15 on: April 01, 2013, 05:22:59 PM »
This is the diagram I'm using:

http://www.factorypro.com/wire_diagrams/Suzuki,gsxr1000,,0304-pdf.pdf

I see it the way you do! "Park" on the ignition switch is the giveaway, ties back into main power wire to light up the tail light.
That's a fun PDF to try and follow zoomed in to trace the wires! thumb down
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Offline Carlriddle

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Re: Wiring... Headaches on the horizon!
« Reply #16 on: April 01, 2013, 06:58:39 PM »
A color diagram is worth every $$$.  Print it off on a larger paper, 11"x17" or poster board.  And soldier and heat shrink your connections!
You can keep your CHANGE, I'd like to keep my DOLLAR.

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #17 on: April 02, 2013, 10:50:28 AM »
I have the diagram laminated on 11x17" in my garage. I just stare at the digital diagram when I'm slow at work.

All of my connections are soldered and heat shrunk. I'm dying to get the wiring done! I'll have Thursday and Friday afternoon in the garage so I should be able to get the oil and cooling lines ready so it is safe to turn the engine over. Then I'll concentrate on the remainder of the wiring. To do list is getting smaller! I wish I had a solid week in the garage to get it done before Cinco De Baja in May. Who knows, maybe the stars will line up! 



If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline fabr

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Re: Wiring... Headaches on the horizon!
« Reply #18 on: April 02, 2013, 06:53:30 PM »
I have 2 busa schematics 24"x36". Laminated like you have. Gotta love Staples for something!!!!
"There can be no divided allegiance here.  Any man who says he is an American,
but something else also, isn't an American at all.  We have room for but one
flag, the American flag... We have room for but one language here, and that is
the English language... and we have room for but one sole loyalty and that is a
loyalty to the American people."
Theodore Roosevelt 1907

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 " You have all the right in the world to believe any damn thing you'd like, but you don't have the right to demand that I agree with your fantasy"

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #19 on: April 02, 2013, 08:47:47 PM »
Yup! Just don't forget to move it away from welding area.  thumb down

No holes, just a little slag.   ;D
If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline fabr

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Re: Wiring... Headaches on the horizon!
« Reply #20 on: April 02, 2013, 09:54:07 PM »
TIG for me,no slag,no sparks. No problem.
"There can be no divided allegiance here.  Any man who says he is an American,
but something else also, isn't an American at all.  We have room for but one
flag, the American flag... We have room for but one language here, and that is
the English language... and we have room for but one sole loyalty and that is a
loyalty to the American people."
Theodore Roosevelt 1907

-----------------------------------------------------------
 " You have all the right in the world to believe any damn thing you'd like, but you don't have the right to demand that I agree with your fantasy"

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #21 on: April 03, 2013, 07:26:03 AM »
Showoff!
If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline Carlriddle

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Re: Wiring... Headaches on the horizon!
« Reply #22 on: April 03, 2013, 09:20:21 AM »
You can keep your CHANGE, I'd like to keep my DOLLAR.

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #23 on: April 03, 2013, 09:50:40 AM »
Yep, it's running circles in my brain. Sounds good though!
If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline Carlriddle

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Re: Wiring... Headaches on the horizon!
« Reply #24 on: April 03, 2013, 11:30:50 AM »
 rofl rofl    Just wait til the two voices start argueing with ea other over who drives first.  Then you'll need a second rail so they can race.  Looser buys! 
You can keep your CHANGE, I'd like to keep my DOLLAR.

Offline fabr

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Re: Wiring... Headaches on the horizon!
« Reply #25 on: April 03, 2013, 02:09:40 PM »
NOW you understand why I'm building the second car for the toybox.
"There can be no divided allegiance here.  Any man who says he is an American,
but something else also, isn't an American at all.  We have room for but one
flag, the American flag... We have room for but one language here, and that is
the English language... and we have room for but one sole loyalty and that is a
loyalty to the American people."
Theodore Roosevelt 1907

-----------------------------------------------------------
 " You have all the right in the world to believe any damn thing you'd like, but you don't have the right to demand that I agree with your fantasy"

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #26 on: April 11, 2013, 01:40:47 PM »
The good news is I hooked up the battery and it didn't let all the smoke out of the wiring harness! It cranks over so the motor isn't locked up. The bad news is I'm getting a fault indication. For some reason I can't get it into dealer mode to check the code, but I think I have it figured out.

I don't have a signal from the ECM to the fuel pump relay. I attached the diagram earlier in this thread if you can follow me. Everything else is there. I have 12v on the R/Bl and I have 12v on the O/W. I have nothing on the Y/B to trigger the relay. I have continuity on Y/B from the relay plug to the ECM plug. So my question is, is there any reason other than a bad ECM that would keep the fuel pump signal from being there? All the fuses are good.

Thanks

« Last Edit: April 11, 2013, 02:10:13 PM by komelika »
If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline komelika

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Re: Wiring... Headaches on the horizon!
« Reply #27 on: April 11, 2013, 02:22:54 PM »
Called dealer service department. They think its a bad ECM. When an ECM fails is it usually catastrophic resulting in total failure or is it possible that my fuel circuit is the only bad leg?

I can switch the signal wire to ground and trigger my fuel pump relay, which also powers my injectors. So assuming the injector timing isn't fubar in the ECM then it will run as normal, right?
If you remain calm while everything around you is complete chaos... then you probably haven't fully understood the situation!

http://sandjunky710.blogspot.com/

Offline Carlriddle

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Re: Wiring... Headaches on the horizon!
« Reply #28 on: April 11, 2013, 02:54:58 PM »
If you've not, I'd join up some of the GSXR forums.  Theres usually couple good elec guys on those that know the wiring inside and out. 
You can keep your CHANGE, I'd like to keep my DOLLAR.

Offline Lance-W

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Re: Wiring... Headaches on the horizon!
« Reply #29 on: April 11, 2013, 03:17:04 PM »
It has a tip over switch and a kickstand switch?  You defeated both of those?  It will make it act just like you describe and throw a fault.

 

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